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964 C2 Refurbishment

JonathanDLP

New member
Joined
13 Mar 2020
Messages
33
I thought I'd post up a summary of life with my 964.

I've had my Polar Silver LHD C2 since 2005, when I bought her privately to be my daily driver for my commute up to London from Kent (140 miles round trip). The car was an eBay purchase and I think the combination of LHD and magenta interior deterred a lot of buyers. At the time I was working to a tight budget so neither of those factors were an issue. 16 years later and I love both the LHD and the interior (with one exception - see later).

The car started its life in Germany before moving to Greece and then to the UK, via Oakhills.

For my first two years of ownership the car ran up and down the M20/M2 into London every day and performed faultlessly. Regular servicing and consumables. Beyond that, the only change I made was to fit a cup pipe for a little more noise.

I then started a new job overseas so the car went into hibernation with the exception of a memorable trip to Austria, three young children shoehorned into the car. A few complaints but I'm sure they loved it really! Adrian Streather's recommendation that C2s be put away when there is snow on the ground is one that I would second. Getting up to the ski resort was fine but a week of snow made the return journey down the mountain interesting - even with snow chains on the rear. I have vivid memories of trying to negotiate a corner and just carrying straight on.

Fast forwarding to 2021, I've at last been able to spend some time bringing her out of hibernation and into use again. First job was tyres, brakes and suspension. Bridgestone Potenzas all round, PAGID discs (fronts at £18 each from Eurocarparts), Bilstein B6s and Eibach springs (Rose Passion were very competitive on these). New OE magnesium wheel nuts all round. Bushes were good, having been previously replaced.

On to lighting. I finally replaced the faded, cracked rear lights and centre reflector with new parts, big visual improvement, and swapped out the clear front and side indicators with amber units.

In the engine bay, two new struts for the lid. For the first time it now opens fully when the lever is pulled. Quite a fiddly job to fit and I managed to drop one of the pins into the depths of the engine but with the help of a powerful torch and a magnetic screwdriver managed to retrieve it. Engine mounts were both shot so after some research I fitted two 993 C4 mounts. These were considerably cheaper than OE 964 mounts and are apparently somewhere between OE 964 and RS mounts in terms of stiffness. They actually came with a 996 part number but also show a previous 993 part number. Most posts on this subject talk about needing to raise the car to replace them. I managed to remove the under tray and jack up the engine without raising the rest of the car.

All of these changes have really firmed up the car. Beautiful to drive now.

Still in the engine bay, the plastic ducting above the fan had disintegrated so had to buy a new one. Strangely this didn't come with the recesses to enable it to dovetail with the rest of the cowling as the original did but some work with a Dremel sorted that out. New oil, oil filter and air filter. Leak under the OSR wheel arch which I tracked down to a corroded oil level sender in the tank. It had actually rusted through rather than leaked at the gasket.

What else? That magenta steering wheel. Whilst I grew to love the interior overall, its very 1990, I do find Porsche's need to colour code everything a bit much at times. So I fitted a black Nardi Gara steering Wheel. It's beautiful and I think complements the rest of the interior very well.

The only other upgrade/change I've made internally is to fit a Continental radio in place of the horrible modern unit that was previously installed. It took a bit of removing but searching YouTube I found a video made by a Russian where he showed how to use two carving knives to remove a stereo in minutes. It worked perfectly! I now have Bluetooth connectivity, hands free phone and can stream music from my iPhone.

Next job is to address some bubbling around the windscreen surround and front ding/scuttle joints and a partial respray to include front and rear bumpers. Those years on the motorway took their toll. But that's a job for this winter, for now I'm just going to enjoy driving her.

Pictures to follow
 
deffo need pics .. as I also have a full magenta interior in my black German market C2 and love it 8)
 
Thanks for the reminder on pics. As soon as it stops raining I'll take some and put them up.

The only additional work I've done since the above is to fit a battery isolator (the type that fits to the negative battery terminal) and a replacement longer earth lead (12" vs the original 9") from the terminal to the body which is needed to reach it. Much more convenient than having to remove the lead when leaving the car sitting for more than a week or two to avoid battery drain.

Before fitting the new earth lead, with the battery in its current state, I would just get clicking when trying to start and have to resort to a battery pack. With the new earth lead fitted she starts on first turn of the key. Whether this was because the old bare lead was internally corroded (visually it looked fine) or because I went for the heaviest gauge cable I could find (rated for 345 amps) and there is now less voltage drop I don't know.
 
A couple of old photos while I wait for the weather to improve
 

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The interior
 

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And a comparison of the old lights/rear reflector and new that show how faded and crazed the old units were
 

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This one compares an original engine mount with the replacement 993 C4 item fitted
 

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Looks a lovely car and a great colour combination on the Silver and Burgundy. It is a slippery slope on improvements, but as long as you do it for the love of the car and not profit, it is very satisfying. Keep the pics coming!
 
Thanks for the comments. It certainly is a slippery slope but the focus so far, for the most part anyway, has been on tackling all the various jobs that needed doing to get her back into good drivable shape (suspension/engine mounts/tyres etc) or cosmetic tidying (lights) that make me feel better when I look at her in the garage. I've had the odd diversion along the way: fitting covers to the captive nuts under the spoiler for example. I didn't even know those existed until I read one of the very lengthy restoration threads on this forum.

Now that those things are done I'm hoping that I can stagger the remaining list over time and address new things as they arise. The one exception to that is sorting the few areas of corrosion to stabilise the body-shell. That'll be an autumn job which I'm quite excited about.

This car is very much a keeper and a driver so I'm not looking for concours and am trying to keep much of the patina that she has accumulated over the past thirty years, half of which has been in my ownership.

Thanks again for the interest.
 
barty964rst said:
Looks a lovely car and a great colour combination on the Silver and Burgundy. It is a slippery slope on improvements, but as long as you do it for the love of the car and not profit, it is very satisfying. Keep the pics coming!

just to note .. burgundy & magenta are different. Magenta is a brighter colour with almost a pink tinge to it .
 
In the interior picture above the closest to the actual colour of my car is the unshaded part of the door card. Overall it's a little darker than the picture shows.
 
Finally a few photos of the car as it is now. Very recently I purchased a set of 17" Fuchs wheels and tyres from a great chap on here (Chris) who has a very nice 993. I've now fitted those and include a couple of after and before photos for anyone contemplating the same.

On removing the cup wheels and almost new tyres I found a nail in one of the rears. Hopefully that can be plugged.

Anyway, here she is ...
 

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... and a wheel of a different kind. My new Nardi Gara steering wheel. Slightly smaller than the original at 365mm but Speedo is unobscured up to 140km/h which should be sufficient (most of the time). It has a lovely feel to it and removes what I thought was a bit of excess colour coding. Again, after and before. You can also just see the Continental radio in the after photo, which I think looks much more in keeping with the rest of the dash.
 

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