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2006 997.1 C2S misfire and minor queries

RawFreak

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24 Sep 2024
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Sorry new to this forum thing so may have posted in wrong place etc, have looked at old threads but not getting exact answers I want so thought I would give this a try. Just bought a 100,000 mile ‘06 997.1 Carrera S manual, loads of history in really excellent general condition, but well used, and lots of maintenance over its life.

Was bought with statement that it has minor bore score, although no major evidence of it, bore scope shows very light scoring on cylinder 6, and I haven’t noticed any major usage of oil, but then haven’t done much mileage. It also has a puff of white smoke on start up, that very soon settles, so either a bit of oil running down scoring under piston ring, or possibly AOS? That remains to be seen…

That’s the history on it now the issue.

Drove it home about 100miles, couldn’t stop smiling, and then have only done a few 10-15 mile trips, cant remember if it was before or after I carried out an oil and filter change and fitted a magnetic sump plug, old oil wasn’t to bad and ripped up old filter with no metallic bits evident, but have been having a flashing warning light and error message and crazy lumpy running recently, almost so bad I thought I was destroying something driving it. But got home and parked up to have a think for a few weeks.

Wanted to have a play so ordered new coil packs, spark plugs, heat shields and exhaust mounts, clamps etc. And to be fair very simple job swopping out all six only took about 1-2 hours. Took the beast out for a drive and was awesome no errors, a good 10-15 miles, as I got home engine check light flashed for about 1 second, no misfire, and disappeared.

Subsequently took it on a 30-40 mile trip, on start up within 1-3min warning light but no obvious misfire, decided to keep going, as it went off again and car ran beautifully for 10 miles, again flashed on but with no evidence of misfire, then after another 2-3 miles warning light, and flashing ! with obvious minor misfire, continued driving and it would disappear and then come back, eventually it went to very bad multiple misfire to the point I parked up and had a mate collect me as we were meeting up anyway, left it for an hour came back started up perfect no warning or misfire, and then again warning light, flashing ! and evidence of minor misfire, just kept driving and it kept coming and going, generally when revs dropping lower or at traffic light I noticed it, so tried to keep revs up, and took a few gaps, was actually a hell of a lot of fun in a 2 wheel drive in the rain, and managed to get back home.

Plugged in my £15 Amazon code reader, and have PO300 multiple misfire, and this time misfire cylinder 1,2,3,4. Prior to this 5 & 6 have also come up.

So finally the question please help me figure this out, lots of talk about solenoids(assume this is one of the actuators?)on the forum, but seems strange as it’s both banks of cylinders?

Also can someone please explain what the two actuators on each side of the cylinder heads actually do? Design911 said part numbers are Actuator Valve 99710530100, and Actuator Camshaft 99610530307. What do each of these do and which is more likely to be faulty, or is it worth changing all four, which is about £700 just in parts?

Thanks in advance.
 
I don’t think a £15 code reader will give you the full picture. Best to find a local independent to give it a full scan to isolate the problem and go from there.
 
Out of interest what plugs did you use and did you check gapping?

Mine had cheap Bosch plugs in it, swapped for top spec NGK and deffo ran much better
 
Also, which coil packs? I bought lower priced items and they gave misfires after a couple of hundred miles. Swapped for pukka Behru and issue went away
 
Would really help if someone could at least answer this, can someone please explain what the two actuators on each side of the cylinder heads actually do? Design911 said part numbers are Actuator Valve 99710530100, and Actuator Camshaft 99610530307. What do each of these do and which is more likely to be faulty?

As to correct above all faults on one bank 1,2,3

Thanks
 
Would really help if someone could at least answer this, can someone please explain what the two actuators on each side of the cylinder heads actually do? Design911 said part numbers are Actuator Valve 99710530100, and Actuator Camshaft 99610530307. What do each of these do and which is more likely to be faulty?

As to correct above all faults on one bank 1,2,3

Thanks

Can’t help on what those are.

But the inconsistent running & issues you describe, I’d start with ignition. Coils, plugs and leads. Fuel pump would be the other thing as they give inconsistent running when failing.

Anything more complex than that is going to require a specialist & decent diagnostics.
 
Get a decent scanner or take it to a shop with PIWIS. If you bought the car without scanning it for codes you don’t know what you’re dealing with; stored and current codes. You should also data log the car and see what is actually going on. If you suspect AOS or blow by get a manometer and confirm.

Of course you can guess or ask for guidance on forums, which can help you guess the issue, but data logging and diagnostics will help you narrow it down and guide you.

Rennlist has a cheap way of buying a PIWIS or you can get a Durametric and go from there. Good luck.
 
Would really help if someone could at least answer this, can someone please explain what the two actuators on each side of the cylinder heads actually do? Design911 said part numbers are Actuator Valve 99710530100, and Actuator Camshaft 99610530307. What do each of these do and which is more likely to be faulty?

As to correct above all faults on one bank 1,2,3

Thanks
They are the varioram actuator solenoids that control the variable valve timing. I have had to replace mine in the past, they are easy to change.

One way to prove its the valve that is at fault is to swap it with the one on the other bank and if the fault codes switch over to the other bank, you then know that its this part which is faulty.

I think the ones that tend to fail is the part no. 99710530100.

Also there is a revision that changes the shape of the 'nose' of the valve and so visually check that to ensure you have been given the correct one - my OPC gave me the wrong one on one occasion.
 
Would really help if someone could at least answer this, can someone please explain what the two actuators on each side of the cylinder heads actually do? Design911 said part numbers are Actuator Valve 99710530100, and Actuator Camshaft 99610530307. What do each of these do and which is more likely to be faulty?

As to correct above all faults on one bank 1,2,3

Thanks

From ChatGPT:

In the Porsche M97 engine, particularly in the 997.1 series, each bank of cylinders is equipped with solenoids that are integral to the VarioCam Plus system. This system manages both variable valve timing and lift to enhance engine performance, efficiency, and emissions control.

Function of the Solenoids:

1. Variable Valve Timing (VVT) Control:

Camshaft Adjustment Solenoids: These solenoids regulate oil flow to the camshaft adjusters, allowing for continuous variation of the intake camshaft timing. This adjustment optimizes engine performance across different RPM ranges.

2. Variable Valve Lift Control:

Valve Lift Solenoids: These control the activation of hydraulic tappets, switching between low-lift and high-lift cam profiles. This mechanism enhances engine efficiency at lower speeds and increases power output at higher speeds.

Symptoms of Solenoid Failure:

A malfunctioning solenoid in the VarioCam Plus system can present several symptoms:

Illuminated Check Engine Light (CEL): The engine control unit (ECU) may detect inconsistencies in camshaft positioning, triggering the CEL.

Rough or Unstable Idle: Faulty solenoids can disrupt precise valve timing, leading to uneven or rough idling.

Reduced Engine Performance: A failing solenoid may prevent proper adjustment of the camshaft or valve lift, resulting in noticeable power loss, especially at specific RPM ranges.

Engine Misfires: Incorrect valve operation can cause misfires, often accompanied by unusual engine noises.

Repair and Replacement:

Addressing issues with the VarioCam Plus solenoids typically involves the following steps:

1. Diagnosis:

Error Code Retrieval: Utilize an OBD-II scanner to identify specific fault codes related to the VarioCam Plus system.

Physical Inspection: Examine solenoid wiring and connectors for signs of damage or oil contamination.

2. Replacement:

Procure Genuine Porsche Parts: Using authentic components ensures compatibility and reliability.

Camshaft Adjustment Solenoid: Part Number 997 105 301 00.

Valve Lift Solenoid: Part Number 997 105 314 01.

Professional Installation: Due to the precision required, it is advisable to have a certified Porsche technician perform the replacement.

Prompt attention to these symptoms and appropriate repairs are essential to maintain engine performance and prevent further damage.
 
Anyone ever change or clean these instead of changing the cam solenoid? It the tiny filter that is inserted before the solenoid. Item 35 below?
 

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