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Alloy wheel refurb DIY

James Hunt

Suzuka
Joined
26 Aug 2011
Messages
1,113
Before I start I welcome comments from Chris W and the other PROFESSIONALS with regards to improving this process so I can do it better and better in the future.....

My 18" Turbo alloys having seen 15 years of action were in dire condition. Whole patches of paint on the insides peeling off due to paint corrosion on the insides and laquer flaking all over. Horrible, and made me bite my jaw everytime my OCD eyes had a look. Was going to give these to a pro to get them done but I have always been a dab hand with an airbrush and a can of aerosol so thought I would do it myself. Started by removing all 2 wheels at a time (all the mrs could bare to put up with in the lounge at a time). First step was to clean them to within an inch of their lives using bilt hamber, tardis, autoglym and poorboys cleaning products. It was then the true extent of the corrosion became apparent. I was doing this with just power tools with no access to any kind of blasting equipment (which would have saved a lot of elbow grease). This is what the corrosion looked like......

BADCORROSION.jpg


CORROSIONCLOSEUP.jpg


All of them were covered in patches like this. Horrible. Set about sanding the patches down to the alloy....

Image2.jpg


Once done and I was satisfied the holes and deep scratches got filled in and the alloys sanded down for a smooth and level finish....

SCRATCHESFILLEDIN.jpg


HOLESFILLEDIN.jpg


Then they got cleaned to within an inch of their lives again once the filler had set. Next part was the spraying process.

Prep for spraying (my spray booth consisted of the family outhouse-far from a sterile enviroment!lol!)

READYFORPAINTING.jpg


I left the tyres on and made cards to protect them from overspray out of cardboard and even found a few I had from years ago. First on was the filler primer. I opted for U-Pol high build primer.....

PRIMER.jpg


After 3 coats of primer inside and out (forgot to take pics of the hubs being sprayed) it was time for 4 coats of Wurth German alloy wheel paint-the same stuff porsche use at the factory-as do mercedes/bmw etc etc....

SILVERPAINT.jpg


Then 3 coats of Wurth Laquer.....

TOPCOAT-1.jpg


Allowed approx 20 mins between all coats, then left them to dry in the lounge for a few days while I did some other work.....

Stripped and repainted the centre caps...

CENTRECAPBAREMETAL.jpg


CENTRECAPSBAREMETAL.jpg


SPRAYEDCENTRECAPS.jpg


FINISHEDCENTRECAPS.jpg


And wheel nuts.....

WHEELNUTSPRIMED.jpg


WHEELNUTSRE-SPRAYED.jpg


Touched up (didn't need a refurb just stone chips in places) the calipers and applied fresh laquer to all of them.....

MASKEDFORSPRAYINGCALIPER.jpg


MASKEDFORRESPRAYINGCALIPERS.jpg


CALIPERRE-SPRAYED.jpg


Painted the hubs on the discs using grey primer which is how they look when new, cleaned the wheel arch liners and dressed them with collinite and cleaned the arches and resprayed parts that needed it....

WHEELARCHCLEANED.jpg


Alloys were nice and dry now after a few days so gave them a polish with menzerna and an orbital to hone the finish and waxed them using swissvax.

Then I did all this all over again on the other side! What a ballache, but worth it for the results. From start to finish took 5 days for all 4 alloys/arches/calipers etc etc. Hopefuly some of you can use this as an aide to doing it yourselves sometime. Really is a piece of p*ss, just takes time.

POLISHEDALLOYAFTERPAINTING.jpg


POLISHEDALLOY.jpg


ALLOYSREFURBED.jpg


JAMES





:thumb:
 
Whatever you're on, I'll have a year's supply of it. Your energy and enthusiasm is incredible! Looks like a bloody brilliant job, well done that man.

It's amazing what you can get done on a car if you're forced not to drive it!
 
impressive diy james :) had me thinking as my 6 series is booked into bodyshop next week for 3 days to have all four wheels refurbed at £55/wheel.
what were your paint & lacquer costs ? is it not necessary to "bake" the paint with heat at all ?
 
I used U-pol easy sand filler to deal with any deep scratches and holes. Buy all my stuff off the internet and save a fortune. Cost wise it looks like this....

4xcans wurth silver spray = £30 ish (ebay special)
2xcans wurth laquer = £16 ish (as above)
2xcans u-pol primer = £20 ish (ebay)
Masking tape = £2 (ebay)
Filler = £10 (halfrauds)
Lots of newspapers = £0 (have a friendly paper boy!lol!)

£78. Not bad considering a lot of pros would charge that per alloy. Yes I'm sure the paint would be harder if they were baked in an oven, and the overall finish would probably be better if they were sandblasted back to the alloy. I am pleased with the results however and I am pretty unforgiving when it comes to imperfections. I was working to a rate of approx 1 alloy per day (5 hrs after work).
 
sounds cool - my missus' boxster rims are shagged and I was gonna swap 'em out for new one's or get them refurbed, but for that sort of money - it's worth a crack....
 
Outstanding. I take my hat off to you sir (and I don't do that often as it's cold here)

Cheers
Paul :thumb:
 
blindspot said:
Nice work old chap.

Wonder if anyone else noticed your fat little hands?

Lmfao I thought I'd leave it to someone who knows him personally to mention that!!! I have a friend with similar hands. Identical hand twin anyone?
 
Great job James, I saw wheels done in exactly the same way by Porsche in Q8, the only thing that they did different was deflate the tires so it was easier to mask off. They used to charge KD 50/- or in Stg 100.00 a wheel so you got a good result!

I had mine done in July 2010 by the "Wheel Specialist" and they charged Stg 235.00 all in and were powder coated.

ATB :)
 
sram said:
blindspot said:
Nice work old chap.

Wonder if anyone else noticed your fat little hands?

Lmfao I thought I'd leave it to someone who knows him personally to mention that!!! I have a friend with similar hands. Identical hand twin anyone?

You guys are a bunch of metrosexuals.

More importantly James you need to take better care of your Omega. :grin:
 
Bollox to the Seamaster! lol! Thats not been off my wrist since I bought it 10 years ago. Outstanding watches.

Blindy-indeed, better its my hands and not my frame (not indicating anything of course big lad....).

Stores still issuing bodies x1 non idle /mans L. Your in dire need of one.

:grin:

JAMES :thumb:
 
Nice job, but a LOT of work...but very rewarding doing it yourself. The finish you've got on that wheel looks as good as any I've seen.

I wish I had the patience to do the same.
 

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