Porsche 911 UK Enthusiasts Online Community Discussion Forum GB

Welcome to the @Porsche911UK website. Register a free account today to become a member! Sign up is quick and easy, then you can view, participate in topics and posts across the site that covers all things Porsche.

Already registered and looking to recovery your account, select 'login in' and then the 'forget your password' option.

997.2 Underbody Refurb and Corrosion

Great news from the garage:

Don't worry, I would say if I thought if wasn't OK!
It probably looks worse than it is. The rusty thing on the left hand side of the photo is a sill tray retaining fastener, all of which are very rusty but there functional strength isn't impaired. The blistering is just the blanket sprayed seam sealer coating that the water has got behind which is being pushed out.
To rectify this we will locally remove the coating around the failed areas, you will find just outside of this the condition will be perfect. We will then prep the corroded bits, apply a rust converter/epoxy product (Dinitrol RC900) then along with all the other bits will brush apply a specialist black epoxy resin paint, which is an exceptionally good primer in these situations. Once dry we will seal the area with a brush-able seam sealer. Followed by the various Dinitrol waxes.
Also shining a light inside the sill through one of the vent holes and peering down another reveals the internal condition to be excellent. We will of course wax inside these cavities. (Some of these may indirectly vent internally behind the carpet etc so some wax solvent/vapour may be able to be smelt inside the car for a period of time but given the potential vulnerability to corrosion i would recommend treating them)
 
Thats shocking really..

I didnt realise 997's are having rust issues.

I thought they were galvanised?
 
alpinaman said:
Thats shocking really..

I didnt realise 997's are having rust issues.

I thought they were galvanised?

The body is. And there's no problem on the body except for one seam which is being easily sorted. None of the other metal parts - linkages, rods, bars, arms etc are - they're all powder coated and inferior grade steel. The sill cover is designed to permanently hold water which is a problem. If anyone hasn't taken theirs off, they should.
 
I've not seen many cars where the cross bars aren't rusty, they are easily sorted. Most people reading this will have cars in similar condition if they looked properly.

Get your undertrays off folks. These cars are getting on now and we pride them as the daily supercar, but it comes at a price.

I'm getting mine sorted soon, I've powder coated all the intercooler, gearbox and rad brackets, inner arches painted and had the subframe off. Just need to properly get the old underseal off and recoat.

Thanks for the pics.
 
Is the car a Scotland reg by any chance?
 
997_2_C4S said:
Moore's Motor Cars in Clevedon. Totally amazing.
Small world, they did the same sort of treatment to my brother's landcruiser. They do a decent job.
Agree with the consensus that yours does seem surprisingly grotty esp for a 997.2 - my 996 4s was a fair bit better although once the sill trims were off it was clear I needed to do a bit of welding at the back of the outer sills where water and muck gets trapped. And again agree that for the cross braces, all brackets, fixings, sill clips etc just buy new and treat - I epoxy primed and dinitrol'd my new cross braces as they'll just go again otherwise.
 

New Threads

Forum statistics

Threads
124,534
Messages
1,441,257
Members
48,945
Latest member
kclassicauto
Back
Top