An inspired post on another thread by Halcyon got me thinking about Cab roof noises so heres a few fixes for 996 / 997 ..
Open the roof half way for access .
1/ Rain x .. great stuff .. pour onto a rag , wipe it along the top of the front windows where the glass touches the rubber and leave to dry .
Clean the rubber the glass touches against .. i use brake cleaner on a rag then wipe off but thats probably not the best stuff to use .. a degreaser basically that wont rot rubber .
Wipe rain X on the seal and leave to dry .
This will stop the chirping noise you get as the body flexes and wont cause smearing on the glass like most sprays or rubber replinishers .
You will have to redo it about once a month or when it gets noisy again though .
2/ Check the roof rear rubber / panel that touches the rear glass both side , x2 T30 .. they come loose .
3/ clean the rubber as above that runs along the front of the car that the roof touches along the front of the windscreen , both on the windscreen side and on the roof then spray with a rubber replinisher , clean it well as it does get pretty dirty.
4/ The locateing tabs for the roof , the plastic part can wear , fall off or just get dry and creak .. felt tape , teflon tape or something like crytox .. its a lubricant / rubber replenisher from Porsche .
5/ the rear of the cab roof , the rubber that goes around the back and the " horeshoe , clam shell or roof cover for when its opened " people have different names for that part , clean the rubber and the contact part of that on the clam shell , rubber replinisher around the base rubber and thats another chirp , squeek gone .
6/ Bit more involved this one .. if you get a cracking type noise directly above your head , or the pasengers side then its a dry pivot pin , it needs removeing and greaseing ..
undo the torx at the front of the roof and drop the panel , undo the very small and acward small torx along the side which is above the front glass .. you can then peel back the roof fabric and it will give you access to these pivots .. if anyone wants to do this then PM me and ill try to explain it better .. maybe find a picture to help .
7/ roof half open , crytox the ends of the frame rubbers that close as the roof is shut .. just look , youll work it out !
8/ Rain x the rear windows the same as the front .
9/ Wrap some felt tape around the rear seat lock pins , this will stop rattles with the seat in the closed position .
10/ the seat belt hight adjusters can cause a light rattle , common on all models but can only be fixed by replacing them .
11/ the seats can creak , check the side plate on each seat at the corner of the seat ( it covers the tilt mechanism ) .. a bit of felt tape or i used crytox on one today where the plastic cover touches the leather .. yup it was nothing to do with the Targa roof repair i had carryed out
For rubber replinsher then i use crytox or a Wurth replinisher in a spray can .
Any rubber must be cleaned before this stuff is used , it even looks good on the door seal rubbers .
Might as well make this about noises in general so ..
12/ 996 .. rattle from door panels , remove the door card and the screws for the speaker box are often loose .. the middle one is the most common so tighten each one .
13/ 997 , 987 .. rattle from door panels .. the airbag is rubbing against the door , remove and fit felt tape behind on any point that is makeing a contact .. Do Not however put any tape around the air bag .. it will stop it working properly in the event of an accident .
14/ 996 creaks from the windscreen , its the screen rubber thats dry and can cause some pretty awful creaks when the body flexes .. solution is to fit teflon tape under the outer windscreen seal .. a little tricky this one so might be a garage job .
15/ instrument cluster noises all models .. you have to remove the cluster and fit felt tape around the cluster where it joins the 2 halves and on the cluster where it touches the dashboard .. sometimes its the cluster its self , the plastic halves are where it creaks .. not a lot you can do other than a strip and something like crytox rubbed into each half to allow it to slide and not creak .
Edited to add some more .
Open the roof half way for access .
1/ Rain x .. great stuff .. pour onto a rag , wipe it along the top of the front windows where the glass touches the rubber and leave to dry .
Clean the rubber the glass touches against .. i use brake cleaner on a rag then wipe off but thats probably not the best stuff to use .. a degreaser basically that wont rot rubber .
Wipe rain X on the seal and leave to dry .
This will stop the chirping noise you get as the body flexes and wont cause smearing on the glass like most sprays or rubber replinishers .
You will have to redo it about once a month or when it gets noisy again though .
2/ Check the roof rear rubber / panel that touches the rear glass both side , x2 T30 .. they come loose .
3/ clean the rubber as above that runs along the front of the car that the roof touches along the front of the windscreen , both on the windscreen side and on the roof then spray with a rubber replinisher , clean it well as it does get pretty dirty.
4/ The locateing tabs for the roof , the plastic part can wear , fall off or just get dry and creak .. felt tape , teflon tape or something like crytox .. its a lubricant / rubber replenisher from Porsche .
5/ the rear of the cab roof , the rubber that goes around the back and the " horeshoe , clam shell or roof cover for when its opened " people have different names for that part , clean the rubber and the contact part of that on the clam shell , rubber replinisher around the base rubber and thats another chirp , squeek gone .
6/ Bit more involved this one .. if you get a cracking type noise directly above your head , or the pasengers side then its a dry pivot pin , it needs removeing and greaseing ..
undo the torx at the front of the roof and drop the panel , undo the very small and acward small torx along the side which is above the front glass .. you can then peel back the roof fabric and it will give you access to these pivots .. if anyone wants to do this then PM me and ill try to explain it better .. maybe find a picture to help .
7/ roof half open , crytox the ends of the frame rubbers that close as the roof is shut .. just look , youll work it out !
8/ Rain x the rear windows the same as the front .
9/ Wrap some felt tape around the rear seat lock pins , this will stop rattles with the seat in the closed position .
10/ the seat belt hight adjusters can cause a light rattle , common on all models but can only be fixed by replacing them .
11/ the seats can creak , check the side plate on each seat at the corner of the seat ( it covers the tilt mechanism ) .. a bit of felt tape or i used crytox on one today where the plastic cover touches the leather .. yup it was nothing to do with the Targa roof repair i had carryed out
For rubber replinsher then i use crytox or a Wurth replinisher in a spray can .
Any rubber must be cleaned before this stuff is used , it even looks good on the door seal rubbers .
Might as well make this about noises in general so ..
12/ 996 .. rattle from door panels , remove the door card and the screws for the speaker box are often loose .. the middle one is the most common so tighten each one .
13/ 997 , 987 .. rattle from door panels .. the airbag is rubbing against the door , remove and fit felt tape behind on any point that is makeing a contact .. Do Not however put any tape around the air bag .. it will stop it working properly in the event of an accident .
14/ 996 creaks from the windscreen , its the screen rubber thats dry and can cause some pretty awful creaks when the body flexes .. solution is to fit teflon tape under the outer windscreen seal .. a little tricky this one so might be a garage job .
15/ instrument cluster noises all models .. you have to remove the cluster and fit felt tape around the cluster where it joins the 2 halves and on the cluster where it touches the dashboard .. sometimes its the cluster its self , the plastic halves are where it creaks .. not a lot you can do other than a strip and something like crytox rubbed into each half to allow it to slide and not creak .
Edited to add some more .